Nitriding Heat Treatment
Unlock Superior Performance with Nitriding Heat Treatment Services
Explore the exceptional benefits of our Nitriding Heat Treatment services, a specialized process designed to fortify the surfaces of ferrous materials through the infusion of nitrogen atoms at sub-critical temperatures. This transformative method results in the creation of a robust, wear-resistant, and fatigue-resistant nitrided case beneath the surface. Nitriding heat treatment emerges as a strategic choice for precision parts, offering a unique blend of subcritical temperatures, minimal distortion, and protective atmospheres.
Our Nitriding Heat Treatment Expertise
We specialize in providing Nitriding Heat Treatment for a diverse range of ferrous materials. While theoretically applicable to most ferrous substances, the process reaches its zenith when applied to alloy steels enriched with nitride-forming elements such as Cr, Al, Mo, V, W, and Ti. Optimal hardness response is achieved by selecting "nitriding steels" like 4130, 4140, 4150, 4340, Nitralloy 135, and 8640, allowing nitrogen to form alloy nitride precipitates and enhance case hardness. Chrome and chrome-vanadium steels, including the 51xx, 52xx, 61xx families, prove to be excellent candidates for nitriding. Frequent nitriding of tool steels, such as H-1, H-13 hot work, D-2 cold work, and P-type mold steels, ensures optimal performance. High-speed tool steels and stainless steel, with a necessary surface activation step, undergo effective nitriding. Additionally, some nickel-based superalloys qualify for our advanced nitriding services.
Key Features of Our Nitriding Services
- Superior Wear Resistance: Elevate performance with our nitriding process ensuring unparalleled wear resistance.
- Anti-Galling, Anti-Welding, and Anti-Seizing Properties: Experience superior performance with our nitrided cases, providing excellent anti-galling, anti-welding, and anti-seizing properties.
- Improved Fatigue Life: Enhance component longevity with our specialized nitriding expertise.
- High Hardness (700-1000 HV): Achieve optimal hardness tailored to the material being treated.
- Variable Case Depths (.005″ to .030″): Benefit from case depths tailored to the material and cycle selected.
- Retention of High Hardness: Our nitrided surfaces maintain high hardness even at service temperatures of up to 1000° F.
Applications of Nitriding Heat Treatment
Discover the versatile applications of our Nitriding Heat Treatment services, ideal for optimizing the performance and longevity of various components, including:
- Forging dies / Die-casting dies
- Extrusion dies
- Gears
- Shafts
- Splines
- Bearings
- Feed screws
- Extrusion dies
- Spray nozzles
- Orifice disks
- Valves
- Cylinder liners
- Piston rings
Elevate the durability and performance of your metal precision parts with our Nitriding Heat Treatment expertise. Contact us today for unmatched results in surface hardening and material enhancement.
Industrial Heat Treating Overview